3D-Printed Cryogenic Engine

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3D-Printed Cryogenic Engine

News Highlight

Skyroot Aerospace successfully test-fires a 3D-printed cryogenic engine for a record 200 seconds.

Key Takeaway

  • In a private propulsion test facility, the first Indian private company to fly a rocket into space successfully tested a completely cryogenic rocket engine.
  • Skyroot Aerospace, a pioneering private rocket builder, accomplished a significant milestone by successfully testing-firing a sophisticated, entirely 3D-printed cryogenic engine for a record 200 seconds.
  • The ‘Dhawan-II endurance test was conducted at Solar Industries’ propulsion test facility in Nagpur, Maharashtra, using an indigenously constructed mobile cryogenic engine test pad.
  • This accomplishment comes on the heels of the November 2022 launch of Vikram – S.
  • It marked the company as the first Indian private corporation to launch a rocket into space.
  • The Dhawan-II engine expands on the firm’s first privately developed fully-cryogenic rocket engine, the 1.0 kN thrust Dhawan – I.
  • It was successfully test launched on November 21.

Cryogenic Engine

  • About
    • A cryogenic engine or cryogenic stage is the final stage of a space launch vehicle that uses cryogenics.
    • Cryogenics is the study of the manufacture and behaviour of materials at shallow temperatures (less than -150°C) to lift and deploy heavy objects in space.
    • Its propellants are liquid oxygen (LOx) and liquid hydrogen (LH2).
    • They are one of the most difficult to develop, and only six countries have them so far: the United States, China, Russia, France, Japan, and India.
    • Cryogenic fuel is used in the upper stage of India’s biggest launch vehicles, the GSLV and GSLV Mk III.
  • Advantages
    • When compared to solid and earth-storable liquid propellant rocket stages.
    • It is more efficient and generates more thrust per kilogramme of fuel burned.
    • Utilising a cryogenic upper stage instead of a solid fuel stage increases a rocket’s payload-carrying capabilities.
    • Both fuels (LOx and LH2) are less environmentally harmful than solid, semi-cryogenic, and hypergolic fuels in the rocket business.
  • Disadvantage
    • It is a far more sophisticated system than solid/earth-storable liquid propellant stages.
    • It is due to using fuels at shallow temperatures and the resulting thermal and structural issues.

3D Printing

  • About
    • 3D printing, also known as additive manufacturing.
    • It is a technique that employs materials such as plastics and metals to turn computer-aided design goods into genuine three-dimensional items.
    • It is the inverse of subtractive manufacturing.
    • For example, it involves cutting/hollowing out a piece of metal or plastic with a milling machine.
    • 3D printing has traditionally been used for prototyping and has many applications.
    • It includes the creation of artificial limbs, stents, dental crowns, vehicle parts, and consumer goods.

Dhawan II

  • About
    • Skyroot’s Dhawan cryogenic engine series is named after Satish Dhawan.
    • It is a renowned Indian rocket scientist who was instrumental in establishing India’s space programme.
    • Skyroot’s first privately developed fully-cryogenic rocket engine, Dhawan-I, was successfully test-launched in 2021, and Dhawan II expands on that.
    • It is entirely indigenous, and the engine was 3D printed using a superalloy, which cut manufacturing time by 95%.
    • It will be propelled by liquid natural gas (LNG) and liquid oxygen (LoX).
    • LNG, which contains more than 90% methane, is seen as the future rocket fuel.
    • The ANIC-ARISE programme of NITI Ayog helped to fund some of the engine development.
    • It encourages innovations such as green rocket propellants.

Significance of Privatisation of the Space Sector

  • The global space economy is valued at approximately USD 360.1 billion, with India accounting for barely 2% of the space economy.
    • The industry’s commercial actors have been limited to serving as vendors/suppliers to the government’s space programme.
  • Non-Governmental Entities (NGEs) increased participation in the space sector will increase India’s market share in the Global Space Economy.
    • By promoting the private sector, the Indian space programme will be able to remain cost competitive in the global space market.
  • As a result, countless employment will be created in space and other associated industries.
    • This will assist India in cementing its position as a global leader in space technology and innovation.
  • Private actors can introduce new technology, creativity, and management skills to space-related activities, resulting in cost savings and enhanced efficiency.
    • This will also allow the government to focus on other crucial sectors.

Pic Courtesy: Circuit Digest

Content Source: The Hindu

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